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The Project Begins !

I ordered the plans for the chest today. They wont be here until next week.

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Picture Frame

A simple picture frame that I used to wrap a painting done by Nancy’s mom.

pf2-mediumTo get some practice with the table saw and the router I decided to create a frame using a piece of scrap 2x4. I used a Roman Ogee bit in the router to create the contour and the table saw to square up and cut the frame to the required width (Sorry no pictures, didn’t have the camera). I also used the table saw to create the miter joints and to create a slot in the bottom of each frame piece to hold a back that would be used to support the painting.

Glue up

Glue up

When trying to glue up the frames I realized that I didn’t have any kind of jig to support the frame and keep the joints tight as it dried (I also haven’t acquired a brad nailer yet). So I put the frame aside and designed and created the picture frame jig. With the new jig I was very easily able to glue up the frame pieces.

The frame glued up great using the new jig. I had some trouble removing the frame from the jig because of glue seepage, but was able to do it without damaging the frame. I choose an ebony stain for the frame. I’m not too happy with the result. I had some problems with the drying because I tried to do this in the garage, but it was way too cold. So I moved the piece into the furnace room to dry. I used steel wool on the finish after the first coat, and applied the second with a brush (I used a rag with the first coat) and made sure I wiped off all the excess. The second coat looks better, but I’ll have to work on my finishing techniques before the next project. pf4-medium

Here’s a shot of the complete frame with the artwork added. It hangs in my home office.

Completed Picture Frame

Completed Picture Frame

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First Project – Picture Frame Jig

Here’s my first project. A picture frame Jig. I actually started with the small picture frame but after having great difficulty trying to glue it up I realized that I needed a Jig to be able to keep the corners square and tight while they were drying.

The basic concept for this jig was to create 4 separate corner pieces that would be joined together by threaded rods allowing each corner piece to be adjustable. The jig was to be made of scrap 3/4″ plywood that I had laying around.

My first attempt at this didn’t quite work because the design required notches to be cut in the sides pieces and the only tool I had available to cut these notches was an old Bosh Saber saw. I was not able to cut the notches with enough precision to keep the corner pieces square.

In my second attempt I created this design where all pieces could be cut on the table saw. This worked out much better.

Here’s a few shots of the completed project

pfj1-medium

pfj2-mediumpfj4-medium

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